Polyurethane foam is widely employed in a variety of industrial applications due to its superior thermal insulating properties. Furthermore, because of its versatility, PU foam may be shaped into unexpected forms, increasing its usefulness in household and industrial goods. While flexible PU foam is used as a cushioning material in beds, mattresses, furnishing, wrapping, and vehicle interiors, stiff PU foam is widely used in commercial and residential structures as roofing and sidewall insulants and air barrier coatings. As a result, the wide variety of utilization of PU foams has resulted in significant technological developments in the foam plant sector. The horizontal foam cutting machines are one example of such progress.
Every industrial sector has expanded due to technological advancements and customer demands. This includes the foam business. But where do our mattresses and cushions come from? Where do we source our safe packing materials? The answer is a simple one: foam plant. A foam factory has the infrastructure and capabilities to produce a wide range of PU, viscose, and hybrid foams. Experienced specialists from many industries staff the manufacturing unit. They produce foam that can be cut, molded, and constructed to your requirements. The factory is outfitted with cutting-edge technology and employs advanced equipment.
Kinds Of Foam
- Polyurethane foams (PU), Viscoelastic foams (VG), and their High Resiliency (HR) siblings have shown their adaptability in sleep product constructions, bringing in the era of specialty bedding hybrid bedding and the manufacturing debut of prepacked beds.
- From robust traditional polyurethane foam cores to soft, enveloping Visco comfort layers, these foams have cemented their place throughout the mattress. Today’s foam suppliers are experimenting with additives that improve foam quality and provide benefits that entice customers, all while developing hybrid foams that combine the best attributes of PU, VG Visco, and HR versions to produce new sensations and degrees of support. All mattresses have foam as the primary comfort factor.
The Foam Cutting Machine
Foam cutting machine cuts high-density foam into various intricate forms, slices, blocks, and sheets. The numerous foams cutting machines have different purposes and applications. In this regard, horizontal and vertical foam cutting machines are a crucial investment since they not only aid in the creation of products but also in the growth of businesses. First, you must understand the cutter best suits your needs. When choosing a foam cutter, the thickness of the foam and the product you want to make with it are the two most significant factors to consider.
Vertical Foam Cutting Machines
Vertical cutting machines provide a dependable and adaptable method of cutting PU foam. On the other hand, these machines are specifically developed to cut big foam blocks into small suitable forms, slices, or blocks. Aside from that, these machines are primarily used to trim the edges of foam blocks. Vertical foam cutting machines of various varieties are used to trim the edges of PU foam slabs and cut foam blocks into acceptable sizes. These foam cutters are excellent for creating multiple types of foam sheets, mattresses, pillows, and many more.
Horizontal Foam Cutting Machines
Horizontal foam cutting machines intended to cut foam blocks or slabs into workable sheets offer a high-quality and precise solution for meeting your requirements. Most horizontal cutting machines don’t have articulating blades and work on a level surface. This enables the devices to easily and quickly turn slices into sheets. In addition, this machine operates automatically utilizing any point start method, and its knife is supported by four balanced wheels, providing a smooth cutting surface. You may use these machines if you want an accurate and dependable way of cutting your foam into precise forms. Horizontal foam cutting machine have a high-performance design and are perfect for creating thin and thick mattresses.
The demand for foams has increased with the evolution of various hybrid foams like soy-based high resiliency foam or memory foam. Offering a wide range of use in the residential or commercial sector is very important for a foam plant to have highly efficient machinery. The machinery plays an important part when it comes to cutting and transforming the fresh curated piece of foam into the desired shape for its most apt functionality. Santech has curated a diverse collection of horizontal and vertical foam cutting machines to serve this purpose. These machines enable the foam plant owners to customize the different kinds of foams based on the consumer needs with minimal wastage and maximum efficiency.