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Rebonding Machine

A high-performance machine that recycles scrap foam and chemicals to produce high-quality bonded foam blocks.

Overview

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The Rebonding Machine efficiently converts foam waste into valuable rebonded foam blocks by mixing scrap foam with chemicals under pressure. The machine uses a silo for foam storage, where crushed foam is mixed with chemicals and steam. The resulting foam is pressed into molds, cooled, and allowed to cure before being processed into various final products. The machine is equipped with an advanced control panel, touch screen, and built-in metering system for precise chemical and steam dosing.

Machine Specifications

Specification Details
Machine Type Rebonding Machine
Output Capacity 250 kg
Power Required 15 HP (Mixer), 40 HP (Shredding)
Mixing Tank Capacity 275 kg
Pressing Size 80” x 74” x 800 mm (H)
Area 20 ft x 30 ft
Boiler Capacity 400 pounds
Optional Features Foam scrap shredding machine (300 kg), Vacuum blower, Supply blower

Key Benefits

High-Quality Foam

Converts waste foam into high-quality bonded foam.

Precise Dosing

Automated control ensures accurate chemical and steam dosing.

Efficient Pressing

Motorised pressing mechanism ensures uniform foam block formation.

Density Versatility

Converts both low and medium-density foam consistently.

Rebonding Machine in Action

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Foam Production Systems for Every Requirement

Choose rebonding machines configured to match your foam scrap processing and production goals.

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Customised Foam Solutions

Tailored rebonding machines designed to meet specific plant layouts and production capacities.

Turnkey Support

From installation to operator training, we provide complete support for seamless machine integration.

Product Gallery

Images showcasing the Rebonding Machine's structure, silo, mixing tank, and foam block formation process.

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The rebonding machine converts scrap foam into high-quality bonded foam blocks. It is ideal for industries needing sustainable material processing, such as furniture, mattresses, and packaging.

The machine mixes foam scrap with chemicals, compresses it under heat and pressure, and cures the material. The final product can then be processed into various forms, such as cushions or insulation.

The silo stores crushed foam, which is then dispensed into the mixing tank. This step ensures consistent foam-to-chemical ratio, which is critical for producing uniform rebonded foam blocks.

Yes, the rebonding machine can process both low and high-density foam. For high-density foam, additional heavy-duty equipment may be required for conversion.

The machine features an integrated metering system that precisely controls the amount of chemicals and steam used during the rebonding process, ensuring consistent foam quality across all production batches.